unichains(ユニチェイン)社製 ポップアップフライト式傾斜コンベヤ

傾斜搬送だから桟付きベルトにしたいけど・・・ 特 長 導入メリット ポップアップフライトとは、可動式 １） スクレーパやブラシが使えるの 桟（かどうしきさん）のことで、従来 で、製品がベルトに張り付いて、リ の桟はベルトに固定されており、ス ターン側で床やダストパンに製品が クレーパやブラシなどの使用が不 落ちて、製品化できなくなっていた 可能でした。 製造ロスがなくなった！ ポップアップフライトであれば、製品 ２） 製品が床や、ダストパンに落ち を支えなければいけない傾斜部で なくなったので、衛生面も向上し清 は桟を起こし、それ以外では桟を寝 潔！ かせることが可能です。 これにより、スクレーパやブラシの ３）自社で、ベルトの補修ができ 使用が可能になりました！ る！

ポップアップフライトの動作 通常時 ベルト桟の起動 ベルト桟の 起きた状態

■ 従来の傾斜コンベヤ ■ポップアップフライト式 傾斜コンベヤ 製品の供給時には 桟を寝かせることで、 製品と桟へのダ メージを防げます。

ポップアップフライト 従来の傾斜ＣＶ 傾斜ＣＶ ｽｸﾚｰﾊﾟやﾌﾞﾗｼの使用 × ○ 搬送物のロス × ○ 衛生面 × ○ ベルトの清掃 ○ △ 導入コスト ○ × ベルトの補修 × ○ 寿 命 × ○ 【 用 途 】 【 導入実績 】 ■ 食品工場 全般 ● 食品工場 ・青果物の搬送 ・エビの一次加工 ・魚介類、海藻類の搬送 ・カット野菜 ・菓子類の搬送 ・青果 ・食肉類の搬送 ● 製造業 ■その他、製造業 ・フィード装置に使用 【 unichains社製 ポップアップフライト用ベルトシリーズ】 シリーズ名： uni ＭＰＢ Pop-up Flight ベルトの選定及び、コンベヤの設計相談などもお気軽にお問い合わせください。 Ｕｎｉ ＴＫＳ株式会社（ユニテックス） お問い合わせ 〒４６０－０００２ 愛知県名古屋市中区丸の内１－５－２１玉泉ビル４階南 ＴＥＬ ： ０５２－２０９－２２３２ ＦＡＸ ： ０５２－２３１－１１０２ Ｅ－ＭＡＩＬ ： info@unitks.co.jp 2018/06/29

Datasheet: uni MPB Pop-up flight EN Plastic Modular Belt uni MPB Pop-up flight Straight running elevator belt I Nominal pitch: 50.8 mm (2.00 in) ction ravel dire W T Surface type: Flat Surface opening: Closed Backflex radius: 100.0 mm (3.90 in) min I H Pin diameter: 8.0 mm (0.31 in) T P Belt material mm in mm in & color PP W B PE-I N B H 54.8 2.16 T 16.0 0.63 Pin material & color PP W PE W I 34.0 1.34 - - - Flight material & color PP-I W B PE-I W B P 50.8 2.00 - - - Non standard material and color: See uni Material and Color Overview. Alternative pin and lock materials: Pin: PA6.6 N PP W PE W PBT LG SS304 Lockpin: PA6.6 B PBT LG Belt load capacity Permissible tensile force Belt dimensions (Belt/pin material) Maximum product load per flight row Belt width (W) Indents (I)* Flight width (B) PP/PP PE-I/PE mm in mm in mm in N lbf N lbf Kg Lbs 302 11.9 34 1.34 234 9.2 4832 1086 3926 883 12 27 353 13.9 34 1.34 285 11.2 5648 1270 4589 1032 14 31 403 15.9 34 1.34 335 13.2 6448 1450 5239 1178 16 36 453 17.8 34 1.34 385 15.2 7248 1629 5889 1324 18 40 504 19.8 34 1.34 436 19.2 8064 1813 6552 1473 20 44 554 21.8 34 1.34 486 19.1 8864 1993 7202 1619 22 49 604 23.8 34 1.34 536 21.1 9664 2173 7852 1765 24 53 General width tolerance is +0/-0.4% at 23°C/73°F. For other widths contact Customer Service. *Standard indent 34.0 mm (1.34 in), other indents upon request. PITCH 50.8 MM/2.00 IN STRAIGHT RUNNING STANDARD

Datasheet: uni MPB Pop-up flight Construction information Belt Base belt weight ADD weight dimensions (Belt/pin material) per flight row No flight Min. no Min number cams/ drive of support activation Belt width (W) PP/PP PE-I/PE PP-I/PP PE-I/PE sprockets* wearstripswearstrips mm in Kg/m Ib/ft Kg/m Ib/ft Kg/m Ib/ft Kg/m Ib/ft Pieces Pieces Pieces 302 11.9 2.5 1.7 2.7 1.8 0.08 0.17 0.08 0.18 2 3 2 353 13.9 2.9 2.0 3.1 2.1 0.10 0.22 0.10 0.23 2 4 2 403 15.9 3.3 2.2 3.5 2.4 0.12 0.26 0.13 0.28 2 4 2 453 17.8 3.8 2.5 4.0 2.7 0.13 0.28 0.14 0.30 3 5 2 504 19.8 4.2 2.8 4.4 3.0 0.14 0.31 0.15 0.33 3 5 2 554 21.8 4.6 3.1 4.9 3.3 0.16 0.35 0.17 0.38 4 6 2 604 23.8 5.0 3.4 5.3 3.6 0.17 0.38 0.18 0.40 4 6 2 *Max. Load per Drive Sprocket. Belt material: POM-DI with snub roller 2000 N (450 lbf) without snub roller 1250 N (281 lbf) Placing of activation wearstrips Activation wearstrips Belt dimensions Distance from belt left hand edge Belt width Flight width Indents* (I) A1 A2 A3 A4 A5 A6 (W) (B) mm in mm in mm in mm in mm in mm in mm in mm in mm in 302 11.9 34 1.34 234 9.2 46 1.81 147 5.79 248 9.76 - - - - - - 353 13.9 34 1.34 285 11.2 63 2.48 164 6.46 197 7.76 298 11.73 - - - - 403 15.9 34 1.34 335 13.2 63 2.48 164 6.46 231 9.09 332 13.07 - - - - 453 17.8 34 1.34 385 15.2 46 1.81 147 5.79 248 9.76 298 11.73 399 15.71 - - 504 19.8 34 1.34 436 19.2 63 2.48 164 6.46 265 10.43 332 13.07 433 17.05 - - 554 21.8 34 1.34 486 19.1 63 2.48 164 6.46 265 10.43 298 11.73 399 15.71 500 19.67 604 23.8 34 1.34 536 21.1 63 2.48 164 6.46 265 10.43 332 13.07 433 17.05 533 20.98 *Standard indent 34.0 mm (1.34 in), other indents upon request. W I I A1 A2 A3 A4 A5 A6 = Placing of activation wearstrip Dimensions for Pop-up flight system are from left hand edge of belt, looking down from top of belt with travel direction moving away from viewing point.

Datasheet: uni MPB Pop-up flight Placing of sprockets Sprocket Position Belt dimensions Distance from belt left hand edge Min. No Belt width (W) Indents* (I) Flight width (B) drive S1 S2 S3 S4 sprockets** mm in mm in mm in mm in mm in mm in mm in 302 11.9 34 1.34 234 9.2 2 88 3.46 206 8.11 - - - - 353 13.9 34 1.34 285 11.2 2 105 4.13 256 10.08 - - - - 403 15.9 34 1.34 335 13.2 2 105 4.13 290 11.42 - - - - 453 17.8 34 1.34 385 15.2 3 88 3.46 206 8.11 357 14.06 - - 504 19.8 34 1.34 436 19.2 3 105 4.13 223 8.78 391 15.39 - - 554 21.8 34 1.34 486 19.1 4 105 4.13 223 8.78 357 14.06 457 18.00 604 23.8 34 1.34 536 21.1 4 105 4.13 223 8.78 374 14.72 491 19.33 *Standard indent 34.0 mm (1.34 in), other indents upon request. **Max. Load per Drive Sprocket. Belt material: POM-DI with snub roller 2000 N (450 lbf) without snub roller 1250 N (281 lbf) S1 S2 S3 S4 = Placing of sprockets Ensure sprockets cannot contact the Pop-up flight activation cams. These cams hinge below the belt surface when unsupported by wear-strips. If needed use extra retaining rings each side of floating sprockets to ensure they cannot contact the activation cams but can still float sideways.

Datasheet: uni MPB Pop-up flight Sprocket Bore size mm in mm in mm in mm in mm in Z08 x 132.9 5.23 132.8 5.23 70.0 2.75 53.3 2.10 74.9 2.94 x x Z10 x 166.3 6.55 164.4 6.47 70.0 2.75 70.2 2.76 90.7 3.57 x x Z10 166.3 6.55 164.4 6.47 120.0 4.72 70.2 2.76 90.7 3.57 x x Z12 x 198.6 7.82 196.3 7.73 70.0 2.75 86.8 3.42 106.6 4.19 x x Z12 198.6 7.82 196.3 7.73 120.0 4.72 86.8 3.42 106.6 4.19 x x Z16 x 263.8 10.39 260.4 10.25 150.0 5.90 119.7 4.71 138.7 5.46 x x Non standard material and color: See uni Material and Color Overview. Molded sprocket Molded sprocket Machined sprocket Machined sprocket B A uni MPB Single row – one way sprockets as shown above are recommended for use with Pop-up flight system. uni MPB Two row – two way sprockets are available and can be used for conveyors which needed to reverse travel direction. Other sprocket sizes are available upon request. Two-part sprocket are available upon request. Round bores are always delivered with keyway. Other bore sizes are available upon request. uni Retainer Rings: See uni Retainer Ring data sheet. Width of sprocket = Single row: 42.3 mm (1.67 in) Width of tooth = Single row: 9.5 mm (0.37 in) Max load per sprocket shown does not take bore size into account. Please also ensure that sufficient size shaft is chosen for corresponding load. For more detailed sprocket information, contact Customer Service. Expert advice, quality solutions Global Headquarters: and local service Ammeraal Beltech Holding B.V. for all your belting needs P.O. Box 38, 1700 AA Heerhugowaard www.ammeraalbeltech.com The Netherlands This information is subject to alteration due to continuous development. Ammeraal Beltech will not be held liable for the incorrect T +31 72 575 1212 use of the above stated information. This information replaces previous information. All activities performed and services rendered by F +31 72 571 6455 Ammeraal Beltech are subject to general terms and conditions of sale and delivery, as applied by its operating companies. info@ammeraalbeltech.com Date: 10.2017 No of teeth Pilot bore Conveyor Belts mm in 19.1 0.75 Seamless Belts 20.0 0.78 25.0 0.98 25.4 1.00 Modular Belts 30.0 1.18 31.8 1.25 38.1 1.50 Timing Belts 40.0 1.57 60.0 2.36 63.5 2.50 Transmission Belts 90.0 3.54 Overall Fabrication diameter & service Pitch- diameter Hub- diameter Dimension A Dimension B Single row/One way Double row/Two way Molded PA6 LG Machined PA6 N uni MPB Pop-up flight C/171018