Production Process Support Software for Pokayoke Tools POKAYOKE plus
Product Catalog
This is a Windows-compatible application that can be used in conjunction with a Pokayoke receiver capable of a LAN connection, for customers who want to ensure the traceability of tasks using tools.
[ Release date: The middle of September ]
1. Ensuring Traceability of Tasks
You can log and save task results for each work*1 via the TW-800R-SCL or TW-800R-EXL installed in multiple processes.
The system can grasp in real time the status of task results of each work done or work where a "FAIL" occurs.
2. Mistake Prevention (Pokayoke) for Covering Multiple Process
By using POKAYOKE plus, linked to TW-800R-SCL installed for multiple processes, you can set work execution instructions, counting the number of tasks upwards, etc.
Since you can register installed TW-800R-SCL at up to 8 stations for one work, the system can prevent mistakes (pokayoke) for tasks that use up to 8 tools. You can register an unlimited number of works.
3. Counter Feature on Computer(POKAYOKE plus Viewer)
By linking the software with the TW-800R-EXL, you can prevent mistakes (pokayoke) at up to 16 stations by locating a Windows computer with POKAYOKE plus Viewer at your task site.
POKAYOKE plus Viewer operates based on work execution instructions from POKAYOKE plus, and displays the content of tasks in terms of works, the task count, and judgment results.
Document Information
| Document Title | Production Process Support Software for Pokayoke Tools POKAYOKE plus |
|---|---|
| Document Type | Product Catalog |
| File size | 1.2Mb |
| Category | |
| Company | HERUTU ELECTRONICS CORPORATION (Documents List) |
Documents related to this company
Document Contents
Page1
Ensuring Traceability of Tasks and Safety NEW
Production Process Support
Software for Pokayoke Tools V3.00
When used in combination with a
L A N - c o n n e c t a b l e P o k a y o k e
receiver, this Windows application Simple
h e l p s c u s t o m e r s e n s u r e t h e Pokayoke Counter
TW-800R-SCL
traceability of "working with tools"
and "wearing safety protection
LAN Connection Type
equipment" for workers in factories. Pokayoke Receiver
TW-800R-EXL
Ensuring Traceability Work Status Notification for
Task Count Management with
and Grasp of Tasks and Remote Staffs and
Pokayoke Compatible Tools
Safety in Real-Time Manufacturing Sites
I/O
I/O
LAN Connection Type I/O Unit
WCP-232-EXL
Mail
SMS
Messaging App
Output to Manufacturing Equipment Other Convenient Features
By connecting a LAN connection type I/O unit The application informs the remaining
WCP-232-EXL to a LAN, the appl ication battery level of the Pokayoke compatible
New Features of outputs the task status (PASS/FAIL) of work to transmitter.
POKAYOKE plus the manufacturing equipment. Note: Compatible Pokayoke transmitter is required.
V3.00 (The maximum number of WCP-232-EXL connections for By r eg i s t e r i ng pho tos o f Pokayoke
the "POKAYOKE plus" is 16.) compatible tools, it is easier to grasp of the
working tools.
Page2
Functional Overview
Mistake Prevention (Pokayoke)
Ensuring Traceability of Tasks Counter Feature on Computer
for Covering Multiple Processes (POKAYOKE plus Viewer)
Customers can log and save task results for By linking the "POKAYOKE plus" to the By linking the software with the TW-800R-EXL,
each work* through the TW-800R-SCL or TW-800R-SCL installed for multiple customers can prevent mistakes (pokayoke) at
TW-800R-EXL installed in multiple processes. processes, customers can set work execution up to 16 stations by locating a Windows
*"Work" refers to the content of tasks using one or more tools. For instructions, counting the number of tasks computer with the "POKAYOKE plus Viewer" at
example, the content of a work would be registered as "tasks done
10 times with a cordless power tool, 3 times with the Check Pen S, upwards, etc. the task site.
and 1 time with an approval stamp."
Work Work Work
Process Process Process
A B C Work TW-800R-EXL Work
Process Process
TW-800R-SCL A Viewer B
TW-800R-EXL
Process A Process B Process C
WindowsPC
WindowsPC
Max. Viewer
8 Tools
Task Results ● Work Title
● Start Date and Time of Task Since customers can register the Since up to 8 tools can be registered for one
● End Date and Time of Task TW-800R-SCL installed at up to 8 stations for work, the system can prevent mistakes
● Judgment Result ● Cause of FAIL, etc. one work, the system can prevent mistakes (pokayoke) for tasks that use up to 8 tools. An
(pokayoke) for tasks that use up to 8 tools. You unlimited number of works can be registered.
■Since the system can grasp in real-time the can register an unlimited number of works.
status of task results for each work done or
where a "FAIL" occurs, customers can take
prompt action to address a process where a
mistake has occurred. ■You can reserve executions for up to 8 works as ■The "POKAYOKE plus Viewer" operates based
shown below. on work execut ion ins t ruc t ions f rom the
"POKAYOKE plus", and displays the content of
Work A Work B Work C tasks in terms of works, the task count, and
judgment results.
Currently Running Work Next Scheduled Work Subsequent Scheduled Work
■"POKAYOKE plus" Specifications and Operating Environment ■"POKAYOKE plus Viewer" Specifications and Operating Environment
Supported OS Windows® 10 32-bit / 64-bit～Windows® 11 64-bit Supported OS Windows® 10 32-bit / 64-bit～Windows® 11 64-bit
CPU Intel® Core™ i3 2.3GHz or above CPU Intel Atom® x5-Z8350 1.44GHz or above
Required Memory 4GB or above Required Memory 4GB or above
Resolution 1366 x 768 (FWXGA) or above Resolution 1366 x 768 (WXGA) or above
HDD Free space of 1GB or above, excluding data/log HDD Free space of 1GB or above, excluding data/log
Supported Languages Japanese/English Supported Languages Japanese/English
Please contact your nearest distributor.
20220800P
Up to 16 Stations
Up to 8 Stations